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PRODUCTS

Tube Benders

MODEL

3 ~ 4 Electric Axis Pipe Benders
Advanced DGT Technology i2 software

A series Pipe Benders combined with 3 ~ 4 electric CNC axis, multiple pipe bending stacks and the Advanced DGT technology, the A series tube benders ( Pipe Bending Machine ) can offer the highest performance solutions, bringing accuracy, flexibility and high production. SB-12x3A-2S is belong All Electric Tube Bender.

  • All A series tube benders equipped with SOCO’s unique DGT technology
  • Rack pinion feeding
  • Side positioned bending head and carriage
  • Elongated bending neck
  • Electric servo controlled axes
  • Centralized greasing for sliding area
  •  2 speeds, early mandrel extraction
  • Automatic mandrel lubrication
  • Touch Screen with IPC ( Industrial PC )
  • Single or multi-stacks
  •  Independent pressure die system for each bending stack
  • Wiper die seat and lubrication
  • 80mm and 90mm range may be equipped with SOCO DBS system ( 2C – Double Blades Shearing ) ( Optional )
  • All Electric bender : SB-12x3A-2S

 

 

 

 

Advanced DGT
SOCO’s unique DGT technology ( Direct Gear Transmission ) is the worldwide patented bending system that brings you the most efficient and stable bending process, offering the highest accuracy and repeatability in draw and roll bending. The Advantages of DGT
  • Chain free transmission
  • Built-in gearbox with direct connection to electric servo
  • Highest transmission performance ( 90%+ efficiency ) against other gear based systems
  • High bending accuracy ( +- 0.05° ~ +-0.1° )
  • Low noise level
  • Maximum Working Area = Minimal Interference
  • Elongated neck for superior clearance (***)
  • Compact bending head
  • Side carriage and bending head (***)
 
 
 
 
 
2C - The SOCO DBS System
This patented Double Blade Shearing System may be implemented on all SOCO Booster benders. Some of the features:
  • The Double Blade Shearing System allows for automation of bending and cutting processes in one machine, from a single tube
  • This system creates the least amount of cutting deformation, enabling the finished part to be immediately used for a subsequent process without having to calibrate or deburr it
  • By bending and cutting continuously, there is virtually no waste between bends, saving vast amounts of material per year
  • Savings on space, manpower, machinery and material, while increasing production rates
  • Higher precision and quality in finished parts, as the bent part does not need to be manually taken to a separate machine to be cut into pieces on a semi-automatic saw
  • The software allows for programming up 4 different parts on the same stock material, maximizing utilization of the complete tube.
 

SAMPLES

SOFTWARE

  

SOCO A series Pipe Bending Machines range is available with an Industrial PC ( IPC ) + Touch Screen ( TS version ). Here are some of the features included:

Software Features:
• Pipe Bending + Cutting Interface
• Automatic springback compensation
• Recapturing function for short lengths
• Data entry for both XYZ and YBC coordinates
• XYZ to YBC coordinates conversion
• YBC to XYZ coordinates conversion
• Arm Return programming mode ( Overmode )
• Arc Radius calculator for large radius bending
• Carriage Booster settings’ page for 1D Bending
• Ability to use Positive and Gripper Mode Feeding in the same part
• File management for parts and tooling
• Data storage of files ( 2 million files, 50 bends per file ) (*)
• 3D display and rotation of parts
• Mirroring and image reversal of parts
• Elongation ratio + Cycle Time display for each bend 
• Windows platform
• Self diagnostics + Error messages display
• Connection and Auto compensation to CMM systems (**)
• Simultaneous opening of files ( 4 files at one time )
• Programmable mandrel extraction and mandrel lubrication
• Individually programmable axes
• Multiple built-in action and bending sequences
• Built-in internet connection for Remote troubleshooting


Options
• SOCO Bending Interference and Collision Simulator ( *** )
• Report system for Production Management
• Reading AUTOCAD files ( with Auto LISP )
• Remote monitoring system of bending production


(*) May be extended upon request
(**) On most CMM,non-contact probe measuring systems
(***) On selected CNC tube bender models

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