High Tensile Steel Tube Cutting by TCT saw blade
Tube Cutting + Deburring or Chamfering + Length Measuring + Stacking
High Tensile Steel The High Tensile Steel Tube is now widely applied in the global automotive market. In order to achieve higher fuel efficiency and lowering materials costs, thicker tubes and solid bars have been replaced by thin wall High Tensile tubes, which offer lower weight without compromising in strength and safety. With a much higher tensile strength (80~120 Kg/cm²) than conventional steels (40~50 Kg/cm²), this material is highly employed in key areas of cars in for structural (chassis) applications and impact protection.
The new SOCO SA-78NCE tube cutting line brings you the latest technology in High Tensile Steel Tube Sawing. Its unique design and cutting system brings the highest saw blade life in such applications, as well as unparalleled performance and speed.
Especially suitable for Cutting Automotive parts such as Impact Beams, Chassis and Cross Bar tubing
High Tensile Tube Cutting (up to 120 kg/cm²)
TCT Saw Blades was recommend to use
High Speed Sawing: the average sawing cycle times can be up to 4.5 seconds for most sizes.
Standard with 6.5 meters Bundle Loading Magazine ( MB6 ), optional 8.5 meters ( MB8 ) and 12.5 meters ( MB12 )
Automatic separation of first and last cut vs. working pieces
First and crop cuts down to 25mm
Quick Saw Blade Change system
Safety covers for operational safety and minimizing noise levels.
1 or 2 optional length stoppers with Digital Length Readout. NC Length Stopper is available in optional.
2 Loading Positions available: Left Side and Right Side Loading Magazines
Capacity up to OD76mm tubing. Sawing Lengths up to 2 / 3 / 4.5 meters
Electric Servo Controlled Feeding and Cutting
i2® Touch Screen Graphical Controls with Automatic Recommendation of Cutting Parameters. 3 ~ 5 minutes setup time between most tube sizes
Unique Blade Holders and Gearbox Brake System for complete backlash elimination
May connected to SOCO’s Tube Deburring Machine ( BDB-70 ) or Tube Chamfering Machine ( FM-76V ), Length Measuring ( LM-3000 ) and Stacking ( STK-3000 )
Equipped with a Bundle Loading Magazine and with an Output Gate of 2, 3 or 4.5 meters, the SA-78NCE Tube Cutting Line offers the highest sawing output for High Tensile, Mild Steel and Stainless Steel tubes and pipes. SA-78NCE may be equipped with 2 different saw blades:
- TCT saw blades : High Tensile Materials and other Steels
- HSS saw blades : mild and stainless steel.
Together with SOCO’s i2® (Intelligent Interface) control system and Touch Screen, the SA-78NCE offers precision and versatility, while allowing for quick setup times between different tube materials, sizes and lengths.
This Tube Cutting machine capable of sawing various shapes of profiles such as round, rectangular, square tubes and round bars. As part of an automation cells, It may connected to :
- Brush Deburring ( BDB-70 ) or Chamfering ( FM-76V )
- Length Measuring (LM-3000)
- Stacking (STK-3000)
Performance ( with SOCO’s TCT Saw Blade HTTM Ø280 x 120z ): - Ø50 x 30 X 1.2t, L = 366mm, Tensile Strength = 100Kg/cm² , Sawing Time: 4.99 seconds , Cycle Time: 7.19 seconds ,Saw Blade Life: more than 10,500 Cuts
Length Measuring - LM-3000
· Length Measuring System with Programmable Interface and Touch Screen
· Length measuring tolerances of +/- 0.01mm.
· Motorized measuring length adjustment.
· Automatic separation against rejected parts
· Automatic Stoppage when rejected parts reach a set quantity Stacking – STK-3000
· Suitable for Round Tubes and Profiles
· Standard with Safety System for Unloading of finished parts without production stoppage